Ghazi, S., Bedan, A., Salloom, M. (2023). Investigating the Impact of Process Parameters on Thinning and Formability in Aluminum Alloy AA 1050 Incremental Sheet Metal Forming. , 41(12), 1653-1659. doi: 10.30684/etj.2023.143119.1561
Safaa K. Ghazi; Aqeel S. Bedan; Maher Y. Salloom. "Investigating the Impact of Process Parameters on Thinning and Formability in Aluminum Alloy AA 1050 Incremental Sheet Metal Forming". , 41, 12, 2023, 1653-1659. doi: 10.30684/etj.2023.143119.1561
Ghazi, S., Bedan, A., Salloom, M. (2023). 'Investigating the Impact of Process Parameters on Thinning and Formability in Aluminum Alloy AA 1050 Incremental Sheet Metal Forming', , 41(12), pp. 1653-1659. doi: 10.30684/etj.2023.143119.1561
Ghazi, S., Bedan, A., Salloom, M. Investigating the Impact of Process Parameters on Thinning and Formability in Aluminum Alloy AA 1050 Incremental Sheet Metal Forming. , 2023; 41(12): 1653-1659. doi: 10.30684/etj.2023.143119.1561

Investigating the Impact of Process Parameters on Thinning and Formability in Aluminum Alloy AA 1050 Incremental Sheet Metal Forming

Engineering and Technology Journal
Volume 41, Issue 12, December 2023, Pages 1653-1659    PDF (594.75 K)
Document Type: Research Paper
DOI: 10.30684/etj.2023.143119.1561
Authors
Safaa K. Ghazi* 1; Aqeel S. Bedan1; Maher Y. Salloom2
1Production Engineering and Metallurgy Dept., University of Technology-Iraq, Alsina’a street, 10066 Baghdad, Iraq.
2Mechatronics Engineering Dept., Al-Khwarizmi College of Engineering, University of Baghdad, Baghdad, 10071 Iraq.
Abstract
ISMF is a potential manufacturing technology that uses progressive deformation to create complicated shapes. ISMF produces sheet metal consecutively using targeted tool movement. This innovative method increases component precision, material waste reduction, and design flexibility. A tool is moved along a set path over a flat metal sheet while twisting forces are applied to get the needed shape. SPIF could be used in the medical equipment, aerospace, automotive, and building industries, but it is only profitable in certain situations because it is slower than other sheet-forming methods. SPIF-based die-less making makes it easier to shape. To make cone-shaped structures with SPIF, the spindle speed (1000, 1500, and 2000 RPM), feed rate (200, 400, and 600 mm/min), tool width (8, 10, and 12 mm), and step-down (0.2, 0.4, and 0.6 mm) at the specimen interface were all changed. For aluminum alloy AA 5010, the maximum thinning (mm) and formability (%) were the important mechanical qualities. The L9 orthogonal array was used for a complete look at these qualities. Making high-quality cones using a computer numerically controlled machine was the aim of this research. (CNC) machine. The important factors affecting engineering and forming quality were studied using the Taguchi and analysis of variance methods. The most influential factor on maximum thinning was the rotational speed followed by the feeding, which is inversely proportional to it. In contrast, the most effective factor on the formability is the feeding followed by the rotational speed, which is directly proportional to it. It was discovered that a spindle speed of 1500 revolutions per minute (RPM), a feed rate of 200 millimeters per minute (mm/min), a tool diameter of 10 millimeters (mm), and a step down of 0.4 millimeters provide the least amount of maximum thinning (mm) and formability (percent).

Highlights
  • Nine specimens were fabricated with different processing parameters using a CNC machine
  • Investigating the influence of Spindle speed, Feed, tool diameter, and step down on the maximum thinning and formability
  • The dominant factor affecting Maximum thinning is the spindle speed large effect
Keywords
Incremental Sheet Metal; Taguchi Method; Analysis of Variance; Maximum Thinning; Formability
References
  1. K. Ibrahim; W. K. Hamdan, Application Of Adaptive Neuro-Fuzzy Inference System For Prediction of Surface Roughness in Incremental Sheet Metal Forming Process, Eng. Technol. J., 33 (2015) 380-399. https://doi.org/10.30684/etj.33.2A.11
  2. H. Kim, J. J. Park, Effect of process parameters on formability in incremental forming of sheet metal, J. Mater. Process. Technol., 130-131 (2002) 42–46.https://doi.org/10.1016/S0924-0136(02)00788-4
  3. Y. Maan, Determining The Effect of Process Parameters on Surface Roughness in Two Point Incremental Sheet Metal Forming Process Using The Taguchi Method, Eng. Technol. J., 33 (2015) 1569-1582. https://doi.org/10.30684/etj.33.7A.3
  4. Geelink, O. W. Salomons, Van Slooten F, Van Houten F J A M, Kals H J J., Unified Feature Definition For Feature Based Design and Feature Based Manufacturing, Proc. ASME Cconf. Boston, (1995) 517−533. http://dx.doi.org/10.1115/CIE1995-0785
  5. K. Behera, H. Vanhove ,B. Lauwers , J. R . Duflou., Accuracy Improvement in Single Point Incremental Forming Through Systematic Study of Feature Interactions, Key Eng. Mater., 473 (2011) 881−888. https://doi.org/10.4028/www.scientific.net/KEM.473.881
  6. Wei-Xin Ren; J. H. Mohamed; Wissam K.H. Sarraji, An Experimental Investigation of Some Relevant Process Parameters Affecting Formed Thickness in ISMF Process, Technol. J., 28 (2010) 925-940. Https://Etj.Uotechnology.Edu.Iq/Article_27132.Html
  7. Hussain, L. Gao, N. Hayat, L. Qijian, The effect of variation in the curvature of part on the formability in incremental forming: An experimental investigation, Int. J. Mach. Tools Manuf., 47 (2007) 2177–2181. https://doi.org/10.1016/j.ijmachtools.2007.05.001
  8. K. Hamdan; Jamal H. Mohamed; Nareen Hafudh Obaeed, Influence of some Relevant Process Parameters on The Surface Roughness of Surfaces Produced by ISMF Process, Eng. Technol. J., 32 (2014) 1942-195. https://doi.org/10.30684/etj.32.8A5
  9. Shanmuganatan, and V. Senthil Kumar, An experimental investigation on profile forming of an end cap using Al 3003 (O), Adv. Mater. Res., 291-294 (2011) 156-161. https://doi.org/10.4028/www.scientific.net/AMR.291-294.549
  10. A. A. Asghari, A.S. Sarband, M. Habibnia, Optimization of multiple quality characteristics in two-point incremental forming of aluminum 1050 by grey relational analysis, J. Mech. Eng. Sci. 4 (2017). https://doi.org/10.1177/0954406217693658
  11. Rosa, G. Centeno, M.B. Silva, C. Vallellano, Experimental investigation of polycarbonate sheets deformed by SPIF: formability, micro-mechanisms of failure and temperature analysis, J. Mater. Res. Technol., 25 (2023) 7546-7565. https://doi.org/10.1016/j.jmrt.2023.07.075
  12. Bârsan, Sever-Gabriel Racz, Radu Breaz, Mihai Crenganis, Evaluation of the dimensional accuracy through 3D optical scanning in incremental sheet forming, Mater. Today, (2023). https://doi.org/10.1016/j.matpr.2023.03.175
  13. Hui, Ou. Hengan, A new analytical model for force prediction in incremental sheet forming, J. Mater. Process. Technol., 318 (2023) 118037. https://doi.org/10.1016/j.jmatprotec.2023.118037
  14. Murugesan M, Yu JH, Jung KS, Cho SM, Bhandari KS, Lee CW. Optimization of Forming Parameters in Incremental Sheet Forming of AA3003-H18 Sheets Using Taguchi Method, Materials (Basel), 15 (2022) 1458. doi: 10.3390/ma15041458
  15. Coman CC, Mazurchevici S-N, Carausu C, Nedelcu D. Analysis of Incremental Sheet Forming of Aluminum Alloy. Materials, 16 ( 2023) 6371. doi:10.3390/ma16196371
  16. Ben Said, J. Mars, M. Walia and F. Dammak, Effects of the tool path strategies on incremental sheet metal forming process, Mech. Ind., 17 (2016) 411. doi:10.1051/meca/2015094
  17. ] Li, Y., Chen, X., Zhai, W. et al. Effects of process parameters on thickness thinning and mechanical properties of the formed parts in incremental sheet forming. Int J Adv Manuf Technol., 98 (2018) 3071–3080. doi:10.1007/s00170-018-2469-9 .
  18. Emad Scharifi, Victoria A. Yardley, Ursula Weidig, Damian Szegda, Jianguo Lin, Kurt Steinhoff.Hot Sheet Metal Forming Strategies for High-Strength Aluminum Alloys: A Review—Fundamentals and Applications,17 (2023). doi:10.1002/adem.202300141
  19. Limpadapun, K., Kesvarakul, R., Aue-u-lan, Y., & Intarakumthornchai, T.Lubricant Evaluation Technique for Single Point Incremental Forming Process, Appl. Sci. Eng. Prog., 15(2022) Doi:10.14416/j.asep.2021.11.009
  20. Schmitz RUC, Bremen T, Bailly DB, Hirt GKP. On the Influence of the Tool Path and Intrusion Depth on the Geometrical Accuracy in Incremental Sheet Forming, Metals, 10(2020) 661. :10.3390/met10050661
  21. Sattar ULLAH, Xiaoqiang LI, Peng XU, Yanle LI, Kai HAN, Dongsheng LI,A toolpath strategy for improving geometric accuracy in double-sided incremental sheet forming, Chin. J. Aerona., 36 (2023) 468-479. doi:10.1016/j.cja.2021.12.002
  22. H. Aghdeab and L. A. Mohammed, Studying Parameters of EDM Based MicroCutting Holes Using ANOVA, Eng. Technol. J., 31 (2013) 2876-2884 .http://dx.doi.org/10.30684/etj.31.15A.7
Statistics
Article View: 235
PDF Download: 283


Journal Management System. Powered by iJournalPro.com