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Analysis of Temperature and Residual Stress Distribution in CO2 Laser Welded Aluminum 6061 Plates Using FEM | ||
| Al-Khwarizmi Engineering Journal | ||
| Article 1, Volume 7, Issue 3, 2011, Pages 48-58 | ||
| Author | ||
| Sanaa Numan Mohammed | ||
| Abstract | ||
| This paper develops a nonlinear transient three-dimensional heat transfer finite element model and a rate independent three-dimensional deformation model, developed for the CO2 laser welding simulations in Al-6061-T6 alloy. Simulations are performed using an indirect coupled thermal-structural method for the process of welding. Temperature-dependent thermal properties of Al-6061-T6, effect of latent heat of fusion, and the convective and radiative boundary conditions are included in the model. The heat input to the model is assumed to be a Gaussian heat source. The finite element code ANSYS12, along with a few FORTRAN subroutines, are employed to obtain the numerical results. The benefit of the proposed methodology is that it offers the capability of optimizing laser welding process, and also provides a reliable estimation of the developed temperatures, as well as the thermal stress (residual stress) and strain fields reducing the experimental effort. | ||
| Keywords | ||
| laser welding; aluminum alloys finite element analysis | ||
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