Effect of Machining Parameters on Surface Roughness and Metal Removal Rate for AISI 310 L Stainless Steel in WEDM

Ali, Muayad M.; Ibrahim, Abbas F.

doi:10.30684/etj.v40i1.2060

	Effect of Machining Parameters on Surface Roughness and Metal Removal Rate for AISI 310 L Stainless Steel in WEDM
Engineering and Technology Journal
Article 21, Volume 40, Issue 1, 2022, Pages 181-188 PDF (576.82 K)
DOI: 10.30684/etj.v40i1.2060
Authors
Muayad M. Ali^* ; Abbas F. Ibrahim
Production Engineering and Metallurgy Dept., University of Technology-Iraq, Alsina’a street, 10066 Baghdad, Iraq.
Abstract
Wire electrical discharge machining (WEDM) is a non-traditional machining process that is widely used in the machining of conductive materials. This paper presents the investigation on surface roughness and metal removal rate of stainless steel using the wire-cut EDM process. Process input parameters wire feed (WF), wire tension (WT), servo voltage (SV), pulse on time (TON) and pulse off time (Tuff), and the output parameters surface roughness and metal removal rate. The work piece material was used stainless steel 310 L, zinc-coated brass wire of 0.25mm diameter used as a tool and distilled water is used as dielectric fluid. ANOVA used to measure and evaluate the relative importance of different factors. Experiments are designed and analyzed using the factorial design approach. The experimental results revealed that the most important machining parameter of the pulse of time has the most influence on the metal removal rate and the surface roughness. The maximum best metal removal rate is (0.052277 g/min). When the values are somewhat medium range, they are the best and the wire does not break at this range. Wire feed (7m/min), wire tension (7 kef), servo voltage (30 V), TON (30 sic), Tuff (30 sic). The expected values and measured values are well-matched as observed by additional confirmation experiments.
Highlights
The used program Minitab 17. The workpiece material was used stainless steel 310 L zinc coated brass wire of 0.25mm diameter used as a tool Process input parameters wire feed, wire tension, servo voltage, TON and Toff. The output parameters surface roughness and metal removal rate. Experiments are designed and analyzed using the factorial design approach.
Keywords
Metal removal rate; Analysis of variance (ANOVA); Pulse on time (TON); Pulse off time (Tuff); Servo voltage (SV); Wire tension (WT)

Full Text
· The used program Minitab 17. The workpiece material was used stainless steel 310 L · zinc coated brass wire of 0.25mm diameter used as a tool · Process input parameters wire feed, wire tension, servo voltage, TON and Toff. · The output parameters surface roughness and metal removal rate. Experiments are designed and analyzed using the factorial design approach.
References
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